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塑料托盘清洗机

2019-03-15 10:08:28      点击:
塑料托盘清洗机不仅可以清洗塑料托盘,还可以洗塑料箱、塑料筐等。这类物流仓储运输中重要的工具,通常都被放置在地上,使用久了难免会弄得很脏!如果只是一般的灰尘还好清洗,但实际工作中,往往不是这样的。可能会占上类似油污这类难以清洗的东西。塑料托盘清洗机也就是为高效的解决这类问题而设计的。

塑料托盘清洗机用途


塑料托盘清洗机

主要用于屠宰、肉类、水产、蔬果、饮料、酿造等食品加工厂或食品物流中心、配送中心等,也适用于各种托盘、周转箱、塑料筐周转箱等容器具的清洗和消毒。可节省用水量达70%,可比古老的人工清洗方法能节省人力8人。

塑料托盘清洗机工作流程


塑料托盘清洗机清洗效率之所以高,是因为几乎整个过程都是自动化的!有条不絮的工作不仅减少了人工成本,而且还可以在保证占地、卫生的情况下,很大程度上节约水资源。以下是塑料托盘清洗机的操作流程:

塑料托盘清洗机

托盘清洗机主要由拆垛机、托盘清洗机、码垛机组成,托盘由叉车操作人员插过来放在拆垛机上,拆垛机自动拆开,送入托盘清洗机的输送装置,经过托盘清洗机的第一道高压大流量热碱水清洗,稀释托盘的杂质油污,在经过该设备的毛刷刷洗工序,对稀释过油污的托盘的边边角角进行高速刷洗,为保证清洗效果该毛刷刷洗工序可根据托盘的脏净度加配毛刷,之后进入第三道工序高压清洗,对刷洗过后的托盘进行全方位高压清洗,最后一道工序为净水喷淋冲洗,维保正托盘的清洗效果此段为长流水。

塑料托盘清洗机

在清洗玩之后托盘由输送装置送到风干段,由上下高压风机对托盘全方位的风干处理,为托盘进入烘干段做第一步准备,进入烘干段由上下高温风机将加热箱散发的热量循环在通道内,然后作用在托盘上达到烘干效果。
托盘在烘干完成后进入码垛机。托盘自动堆积,之后由叉车操作人员叉走即可此次托盘清洗工作完成。

常规说明


塑料托盘清洗机

1.外壳采用304不锈钢制作,喷嘴采用耐温快拆塑料喷嘴。再加电机即可工作。
2.塑料托盘清洗机有四组喷管,清洗的总长度达到将近3米,为了达到最佳清洗效果,他每一组喷管喷的水都是不一样的。依次为热碱水、热水、自来水、消毒水;每一组都是循环过滤使用的。可以节约资源!每一组都设有加温装置,温度可自动控制;
3.循环水箱采用卧式不锈钢离心水泵循环喷淋清洗,从上下左右四个方向同时喷淋冲洗,每个水箱均设有两道过滤装置,便于随时清理赃物;每个水箱均设有单独排污阀,截管统一排放;第一水泵为1.5kw,第二水泵为5.5kw,第三水泵功率为0.75kw;

塑料托盘清洗机

4..输送带传动电机功率为0.55kw,输送速度3-15m/min机械无级可调。
5.清洗室两侧为活动防水门,两头采用软门帘封闭防水,方便随时清洗和检修设备;
6.设备设有不锈钢电器控制箱,所有动力集中控制;

参数说明


清洗方式:工件回转&喷淋管组回转

工作方式:自动进出&人工进出篮筐

适用工件:

大型铸件、机床滑台、大型轴承、周转物料箱、轮胎磨具、小零件集中清洗等

规格:

项目 MODEL

HM-2A

HM-2HPA

HM-3A

HM-3HPA

HM-5A

HM-5HPA

清洗物最大重重量

Kgf

500

700

1200

清洗物最大尺寸

对边

mm

730

845

1280

对角

890

1025

1640

高度

670

630

720

690

900

900

清洗液体积

最大

LIT

200

250

500

最小

150

190

380

清洗压力

Mpa

0.40~0.45

0.47~0.55

0.42~0.5

泵流量

L/min

200

240

450

离心泵

KW

3.0

5.5

7.5

刮油机

KW

0.06

集雾器

KW

0.4

0.75

加热棒

 

KW

9.0

 

9.0

 

18.0

 

电源

 

 

三相AC380/220V,50/60HZ

 

 

 

 

 

干燥重量

 

Kgf

580

 

770

 

1100

 

 

其它塑料托盘清洗方法

塑料托盘清洗机

(1)SHIYONGDAYIDIANDERONGQIBAXUYAOQINGXIDETUOPANFANGZAIFANGYOUQINGXIYEDESHUIZHONG;

(2)YONGYIGEZHANGBINGDESHUAZIJINXINGQINGXI

(3)YONGQINGXIYEQINGXIHOU,JIANGTUOPANTICHUSHUICHI,RANHOUYONGQINGSHUICHONGXI;

(4)QINGXIJIESHUHOU,TUOPANSHANGHUIYOUYIXIESHUIZHU,ZHEISHIHOUKEJIANGTUOPANDEZHENGFANMIANFANZHUANYIXIA。

XUANYONGYOUSHUIGUANLIANJIEDESHUAZI,YIBIANCHONGSHUIYIBIANSHUA。JIANYILIANGGERENPEIHEQINGXI。

SHIYONGGAOYASHUIQIANGJINXINGQINGXI。SUIRANGAIFANGFAXIANGDUIJIANDAN,DANSHIQINGXIDEGANJINGCHENGDUSHIBIJIAOCHADE,GANGGANGCHONGXIWANSHUIZHUHAIMEIYOUWANQUANXIAOSHIDESHIHOU,KANQILAISHIHENGANJINGDE,YIDANSHANGMIANDESHUIGANLE,JIUHUIFAXIANQISHISHIMEIYOUQINGXIGANJINGDE。

如果使用的托盘需要经常清洗,这种情况下建议商家选择一些平板的托盘。成都云舟塑胶是很先进的生产厂家,不仅有网格式托盘,还有平板面的塑料托盘,其他系列的托盘也是拥有的。

 

叉车塑料托盘清洗机研究

 

托盘污染

 

CHACHEZAISHIYONGTUOPANGUOCHENGZHONG,CHACIZHIJIANDEJULIYINGJINLIANGFANGKUANZHITUOPANDEJINCHAKOUWAIYUAN,JINCHASHENDUYINGDAYUZHENGGETUOPANSHENDUDE 2 /3 YISHANG,ZHEIYANGCHACHEZAISHIYONGTUOPANYUNDONGGUOCHENGZHONG,YOUYUJICHA、JIZHUANYINQITUOPANSHOUSUN,TONGSHIJIANGCHACHECHACIDEWUGOUHUADAOTUOPANSHANG。

ZAIJIXIESHOUZHUAQUHUOWUFANGZHIZAITUOPANSHANGSHI,YOUYUHUOWUBAOZHUANGDECANLIUWUGOUMEIYOUDEDAOCHONGFENDEQINGJIE,TONGSHIGONGCHANGHUANJINGZHONGJIXIEYONGYOUPAIFANGHUOZHENGFADAOKONGQIZHONGDEYOUWU,YIJIGONGRENDEBANYUNHECHUMO,SHIJIANJIULEJIUHUIZAITUOPANSHANGLIUXIAWUGOU。

WEILEBAOZHENGCHACHETUOPANDEQINGJIEHECHANPINDEWEISHENG,SUOYIXUYAODINGQIQINGXITUOPAN。GONGCHANGHUANJINGDEYUANYIN,TUOPANDEWUGOUZHUYAOSHICHACHECHACIDETIEXIU,JIXIEYONGYOUWURANHEKONGQIZHONGDEYOUWU,YIJICHANPINBAOZHUANGDEWURAN。MUQIANQINGXITUOPANDEGONGZUOZHUYAOYOURENGONGWANCHENG,ZHUYAOYINGYONGDEQINGXIYEWEIHUAXUEQINGXIYE。WEILEJIESHENGGONGSHIHERENLIZIYUAN,BAOHUHUANJING,JIESHENGSHUIZIYUAN,XUYAOSHEJIYIKUANQINGJIE、HUANBAO、GAOXIAOXINGCHACHESULIAOTUOPANQINGXIJI。

 

塑料托盘清洗机设计构想及优缺点

 

1、超声波

 

CHAOSHENGBOQINGXIJIJUYOUQINGJIEDUGAO、QINGXISUDUKUAI、ANQUANXINGHAODENGYOUDIAN,KEYIDADAOYIXIANGBUDAODEXIAOGUO,GENGSHIHEYINGYONGYUYAOQIUJIAOGAODEGONGYISHENGCHANDANGZHONG。CHAOSHENGBOQINGXIFEIYONGANGGUI,BUYIYONGYUDICHENGBEN、YAOQIUQINGJIEDUDIDEGONGYIQINGXI。QIECHAOSHENGBOQINGXIXUYAOQINGXIJIEZHI,BUYIDADAOSHUIXUNHUANLIYONGDEHUANBAOYAOQIU。SULIAOTUOPANDEBIAOMIANWURANCHENGDUBUGAO,QINGXILIANGDA,ZONGHEYISHANGYINSU,CHAOSHENGBOQINGXIFANGSHIBUYOUXIANKAOLV。

 

2、高压水流

 

GAOYASHUILIUQINGXIJISHEJIGOUXIANG,KEFENWEISIDAXITONG:

 

①TUOPANCHUANSHUXITONG,BAOKUODIANJI,CHUANSHUDAI,YIJIFANGZHISHUILIUJINRUSHEBEIDEMIFENGZHUANGZHI; 

②QINGXIXITONG,BAOKUODIANJI,BENG,FA,SHUIXIANG,JIAREGUAN,LVQI,SHUIGUANPENZUI; 

③ZAIQINGXIXITONG,QIZHUYAOMUDESHIQUCHUYINGAOYASHUILIUCHONGXIDAOTUOPANBIAOMIANMEIYOUDEDAOCHONGFENQUCHUDEWUZI; 

④QUSHUIGANZAOXITONG,YOUYUTUOPANSHISULIAOCAILIAO,SUOYIBUKEYIREGANZAO,FANGZHITUOPANFASHENGXINGBIANHUOPOHUAI,SUOYIYUJISHIYONGCHUIFENGSHIGANZAOHEMIANBUXISHUIDEFANGSHIQUCHUMINGXIANSHUILIU,HOUJINGGUOZIRANGANZAO。GAOYASHUILIUQINGXIJIYONGSHUILIANGDA,YONGDIANLIANGXIAO。SHUIKEXUNHUANLIYONG,BIXUZENGJIAGUOLVXUNHUANSHUISHEBEI,ZENGJIASHEBEIBUJIAN,TONGSHIZENGJIAZAOJIA。YOUYUGAOYASHUILIUQINGXIHOUDEGONGJIAN,ZAIGONGJIANSHANGCUNZAIMINGXIANSHUILIU,SUOYIXUZAIQINGXISHEBEIWAIWEIZENGJIALEQUSHUIGANZAOSHEBEI,TONGYANGZENGJIAFEIYONG。

GAOYASHUILIUQINGXISHEBEIDELVQI、GANZAOSHEBEI、JIARESHEBEIZAOJIAJIAODI,DOUWEIBIAOZHUNQIJIAN,RONGYIGOUMAI; NENGYUANXIAOHAOJIAOXIAO,LIYUHUANBAO。ZONGHEYISHANGYINSU,KEYIXUANZEGAOYASHUILIUQINGXIFANGSHI。

 

3、蒸汽清洁

 

ZHENGQIQINGJIEJISHEJIGOUXIANG,FENWEIWUDAXITONG: 

 

①SHUSONGXITONG,BAOKUODIANJI,CHUANSONGDAI,YOUYUZHENGQIQINGXI,SUOYIXUYAOMIFENGZHUANGZHI; 

②QINGXIXITONG,BAOKUOSHUIXIANG,BENG,FA,SHUIGUAN,ZHENGQIFASHENGQI,PENZUI; 

③GANZAOXITONG,ZHENGQIQINGXIBUCUNZAIMINGXIANSHUILIU,ZHIXUFENGCHUI、QUSHI、GANZAOJIKE; 

④JIWUXITONG,ZHENGQIQINGXIBUSHIWUGOURONGYUSHUI,ZIDONGLIUCHU,XUYAOJIWUZHUANGZHI;

⑤SHUIZHENGQILENGNING,JIANGMEIYOULIYONGDESHUIZHENGQILENGNINGSHOUJI。

 

ZHENGQIQINGJIEQINGYONGSHUILIANGXIAO,YONGDIANLIANGDA。MEIYOULIYONGDESHUIZHENGQIXUYAOLENGNINGSHOUJI,XUYAOZENGJIAHUANNENGQIHELENGNINGGUAN,YIJIBURONGYUMINGXIANSHUILIUDEWUGOUSHOUJISHEBEI。WEILEJIESHENGNENGYUAN,ZENGJIALVQISHISHUIXUNHUANLIYONG,TONGSHIZENGJIALESHEBEIFEIYONG。ZHENGQIQINGJIEJIYINWEIXUYAOGAOWENJIARE,SUOYIHUISHISHUIXIANGDESHUIGOUMINGXIANZENGJIA,SUOYIXUYAOCHUGOUZHUANGZHI,QUEBAOZHENGQIPENZUIBUHUIBEIDUSAI。

JINJINIAN,JIAYONGZHENGQIQINGJIEJIJISHUYIFEICHANGCHENGSHU,WEICHACHESULIAOTUOPANZHENGQIQINGJIEJISHUTIGONGLEJISHUZHICHI。ZHENGQIQINGJIESHEBEIMUQIANYIBIAOZHUNHUA,SHENGCHANCHANGJIAYERIYIZENGDUO,SULIAOTUOPANZHENGQIQINGJIEJIPEITAOSHEBEIDOUSHIYONGBIAOZHUNSHEBEI,YIGOUMAI、FEIYONGJIAODI。ZONGHEYISHANGYINSU,KEXUANZEZHENGQIQINGJIEFANGSHI。

 

设计要求

 

1、蒸汽式清洗机设计要求

 

SHEJIPENZUIYUTUOPANQINGXIMIANJULI,SHIZHENGQIZAIYIDINGFANWEINEIDADAOCHONGFENQINGXI,CHEDIQUCHUWUGOUQIEBUZAOCHENGTUOPANSUNHUAI。SHEDINGANQUANJULI,CHAOGUOYIDINGFANWEIDUIRENTIBUZAOCHENGSHANGHAI。CIBUFENDEYOUHUASHEJISHIZHONGDIAN,XUJINGGUODUOCIJIANMOFANGZHENSHIYAN。

DUIPENZUIJINXINGMINGQUEDESHEJI,SHIQIPENCHUDESHUIZHENGQIQINGXIMIANJIZUIDA,QIEPENCHUDESHUIZHENGQIYAQIANGXIANGTONG,SHIGEBUFENQINGXIMIANDEQINGXIXIAOGUOXIANGTONG,BUHUICHUXIANQINGXICHAYI。

CESHIBINGGUJITUOPANWUGOUDEFUZHENENGLI,JISUANSHUQIGUANZHONGDEYAQIANGXUYAO,QUEDINGYAQIANGFANWEI,XUANCHUZUIYOUDEBENGHEFA。KAOLVTUOPANWUGOUDEFUZHENENGLI,QUEDINGQINGXINANDU,SHIZHENGQIFASHENGQIJIAREDAOZUIYOUWENDU,BUHUIGAOCHUTAIDUO,SHIHAONENGDADAOZUIYOUXUANZE,JIENENGHUANBAO。

PENZUIZHENGQICHUKOUDELIUSUDAXIAO,QUEDINGLEZHENGQIZAITUOPANBIAOMIANDEYALI。LIANHESHUQIGUANZHONGDEYALIHEPENZUIDEXINGZHUANGKAOLV,DADAOZUIYOUXUANZE。

 

2、高压水流清洗机设计要求

 

MUQIANSHICHANGSHANGCUNZAIDEDUOSHUSHUILIUQINGXIJIJISHUJIANDAN,YANJIUBUGOUSHENRU,GONGYIYAOQIUHEQINGXIJINGDUBUHELI。QINGXIYEHEQINGXIJIEZHIDESHIYONG,BUNENGMANZUSHUIXUNHUANLIYONGHEHUANBAOYAOQIU,ZHEISHISHUILIUSHIQINGXIJIYUDAODEZUIZHUYAODEWENTI。

SUOYI,SHEJISHISHOUYAOKAOLVSHUIXUNHUANXITONG,TONGSHIYONGYIDINGWENDUDERESHUIDAITIQINGXIJIEZHI,BIMIANZAOCHENGSHUIWURAN。WEILESHISULIAOTUOPANGAOYASHUILIUQINGXIJIDESHEJIHELIJIANJIE,MANZUGONGYIYAOQIU,QIXUDUOPEITAOJISHU,RUGUOLV、PAIFENG、XIWU、FANGFU、FANGLOUDENG,HAIYOUDAIJINXINGGENGSHENRUYANJIUHEYOUHUA。

 

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